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The design considerations and specifications of a five-axis ultra-precision micro-milling machine—UltraMill—are discussed. Three prioritised design issues: motion accuracy, dynamic stiffness ...
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Typical requirements for the manufacture of microfluidic structures with ultra-small micro mills are structures with R a < 60 nm on the groove bottom and a top burr overhang h 0 < 3 μm. This paper studies the tool-life capability, including an analysis of the wear behavior of micro tools with diameters D ≤ 50 μm, providing the correlation ...
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integrated approach for high-performance precision machines. Inpart2ofthistwo-partpaper,anintegratedmodellingand simulation approach is proposed and used for designing a novel five-axis bench-top micro-milling machine—UltraMill. The design considerations and specifications of the Ultra-Mill have been discussed in part 1, being …
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